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Balancing Equipment at Vibration Meter Prices: Fact or Fiction?
Comparison of prices for portable vibration analyzers.
Balancing devices are key to vibration analysis and technological operations. They measure parameters and reduce the imbalance of rotating mechanisms, thus improving product quality and economic efficiency. However, their price (2500 - 25000 euros) often makes them inaccessible for small and medium-sized businesses.
Factors Affecting Cost:
- Low Demand: Balancing equipment is manufactured in limited quantities.
- Price of Vibration Sensors: They comprise at least two costly sensors.
- Software Development: Specialized software requires significant investment.
"Balanset-1A": An Innovative Balancing Device
To reduce costs, the "Balanset-1A" was developed. Key Development Principles:
- Use of mass-produced components.
- Application of more cost-effective vibration sensors.
- Maximized use of tested control algorithms.
Composition of "Balanset-1A":
- Microprocessor measuring unit with USB port.
- Laptop with pre-installed specialized software.
- Two inexpensive capacitive accelerometers.
- Laser phase angle sensor.
This approach led to significant decreases in development and production expenses. Using mass-produced components and cheap sensors, along with tested algorithms, resulted in the "Balanset" set (without computer) costing no more than 2000 euros (1500 euros for Balanset-oem).
Summary
"Balanset" is a balancing instrument whose cost is comparable to regular vibration meters, making it accessible to many enterprises.
Original article about Vibration Reduction